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Pony Express 1061 Lithium Electric Powered Tugger for Loads up to 1,500 lbs

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Brand: EK Tech
Model: Pony Express 1061 Lithium

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Quick Overview

The Pony Express 1061 Lithium is the compact walk behind electric tugger built for shifts that never stop. It hitches to the carts you already own and pulls loads up to 1,500 lb on a flat surface, and the lithium iron phosphate battery pack is hot swappable, so a fresh pack goes on in seconds and the tugger keeps working around the clock instead of sitting on a charger.

The body measures 24.5 inches wide and the hitch reach adjusts from 39 to 54 inches, so one tugger threads through tight hallways, corridors and manufacturing aisles and still fits carts of different lengths. The ergonomic tiller head is height adjustable for each operator, with thumb wheel controls for speed and direction and power on and high and low speed switches on the handle. Like the rest of the line it uses the exchangeable Pony Express hitching and hook system, and the EK Tech engineering team designs a custom hitch or hook when a cart needs one.

The 40 Ah lithium iron phosphate pack recharges in less than 3 hours on the external UL, cUL and CSA listed charger, which accepts 85 to 270 VAC single phase at 50 or 60 Hz. The battery management system gives a visual and audible signal when a pack should be recharged, and Bluetooth lets a supervisor watch battery status on a phone app rather than walking the floor to check. Two speed ranges cover 0 to 1.5 mph on the low setting and 0 to 3.0 mph on the high setting.

Safety is the same package that runs through every Pony Express tugger. Dead man operation brings the unit to a controlled stop when the operator lets go, an emergency belly button switch sits on the control head, an operator controlled 68 dB horn warns people ahead, and an automatic holding brake keeps a parked cart from moving on an incline. Noise stays under 65 dBA, the chassis is welded steel with a powder coated finish, and the drive wheel is puncture proof and non-marking. Need to move 2,000 lb? Look at the Pony Express 1061-HD Lithium, and for 5,000 lb loads see the Pony Express 1065.

Compare it with every model in our lithium tugger range, from 1,500 lb up to 25,000 lb.

Specifications

Pony Express 1061 Lithium Electric Powered Tugger Specifications

Recommended Max Load1,500 lb on a flat surface
Length39 to 54 inches adjustable
Width24.5 inches
Variable Speed Range0 to 1.5 mph low setting, 0 to 3.0 mph high setting
Battery Pack40 Ah lithium iron phosphate, hot swappable
Battery ManagementVisual and audible recharge indicator, Bluetooth app monitoring on a phone
Battery ChargerExternal, 85-270 VAC single phase, 50/60 Hz, UL, cUL and CSA listed
Recharging TimeLess than 3 hours
Incline RatingEKT sets this for your facility, ask us with the grade of your ramps
Parking BrakeElectromagnetic
ChassisWelded steel with powder coated finish
Drive WheelPuncture proof, non-marking
Operating Temperature-40 to 70 degrees C, charging -23 to 60 degrees C
Ingress ProtectionIP 42, controller IP 54

How does the swappable battery pack work?

The 40 Ah lithium iron phosphate pack is hot swappable, so when the battery management system signals a low charge the operator lifts the pack off, drops a charged one on and carries on. That is what makes 24/7 operation practical, since the tugger never has to stand still on a charger during a shift.

How long does the Pony Express 1061 Lithium take to charge?

Less than 3 hours on the external charger, which runs on 85 to 270 VAC single phase at 50 or 60 Hz and is UL, cUL and CSA listed. Nominal input current is 6A at 120 VAC and 2.9A at 240 VAC, so a standard wall outlet handles it.

How much can the Pony Express 1061 Lithium pull?

It is rated for 1,500 lb on a flat surface. Real pull also depends on your casters and floor surface, and EKT sets the incline rating for each facility, so send us your cart weights and the grade of any ramps and we will confirm the model with the factory.

Options & Upgrades

Frequently Asked Questions

What does the swappable battery pack change day to day?

It removes charging from the schedule. When the pack on the tugger signals a low charge the operator swaps it for a charged pack and keeps moving, so one tugger can cover back to back shifts instead of being parked for hours. If you run a single shift, the standard AGM tugger may be all you need.

How is the lithium version different from the AGM 1061?

Both pull up to 1,500 lb and share the same 24.5 inch wide body, the same 39 to 54 inch adjustable hitch reach and the same controls. The AGM 1061 carries a 35 Ah pack that runs 8 hours and recharges in about 4 hours on an internal charger. The lithium 1061 carries a 40 Ah lithium iron phosphate pack, charges in less than 3 hours on an external charger and can be swapped mid shift.

Can we watch battery status without walking the floor?

Yes. The battery management system gives a visual and audible indicator on the tugger when a pack needs recharging, and Bluetooth connects the pack to a phone app so a supervisor can check the state of charge from anywhere in the building.

Will the 1061 Lithium hitch to the carts we already have?

In most cases yes. It uses the exchangeable Pony Express hitching and hook system shared across the tugger line, and when a cart needs something different the EK Tech engineering team designs a custom hitch or hook for it. Send us photos and dimensions of your carts and we will spec it.

What if our loads are heavier than 1,500 lb?

Move up the line. The 1061-HD Lithium is rated to 2,000 lb in the same compact body, and the 1065 handles 5,000 lb. Tell us the weight of the heaviest cart you actually move and we will match the model to it.

How to Purchase & What's Included

How do I get a price for the Pony Express 1061 Lithium?

We sell the Pony Express 1061 Lithium on a quote basis so we can confirm the right configuration and the best available price for your facility. Call us toll free at 1-888-233-5563 or use our contact form and we will have a quote back to you the same business day in most cases.

Does Medicare, Medicaid or private insurance help pay for the Pony Express 1061 Lithium?

Material handling equipment like the Pony Express 1061 Lithium does not meet the medical device rules that Medicare and Medicaid use, so it does not qualify for coverage. We do not work with Medicare and we do not bill private insurance directly.

Notice to Medicare and Medicaid beneficiaries. Medicare pays for equipment only when the supplier has a Medicare supplier number. Heavy Duty Mobility does not have one, so Medicare will not pay for anything we sell you. You are personally and fully responsible for payment.

What comes included with the Pony Express 1061 Lithium?

  • The complete Pony Express 1061 Lithium tugger with the adjustable ergonomic tiller head, assembled and tested at the factory
  • 40 Ah lithium iron phosphate battery pack with the battery management system and Bluetooth monitoring
  • External UL, cUL and CSA listed charger for 85 to 270 VAC single phase supply
  • The exchangeable Pony Express hitch and hook hardware matched to your carts
  • Operator documentation for daily use, swapping and charging

Shipping, Warranty & Returns

Shipping

How long until my Pony Express 1061 Lithium arrives?

Each unit ships by freight carrier on a skid from the EK Tech factory in Wisconsin. Once your order is confirmed we give you the current factory lead time with your quote, and transit typically adds three to seven business days depending on your distance. We coordinate dock delivery or liftgate service with you when the build is scheduled.

Will I get tracking?

Yes. As soon as your unit ships we email you a tracking link so you can follow it all the way to your dock.

Warranty

How long is the warranty on the Pony Express 1061 Lithium? What is included and excluded?

The Pony Express 1061 Lithium comes with a 2 year warranty on the frame and drive system. It does not cover service or transportation costs, normal wear items, damage from misuse, unauthorized work or modifications, or outdoor storage. Shipping damage and incidental damages are also not covered. The warranty is valid for the original buyer with a sales receipt, and any warranty changes need approval from Electro Kinetic Technologies, LLC.

Returns

Can I return or exchange the Pony Express 1061 Lithium?

Yes, returns are possible. Please see our returns policy.

Documentation, Manuals & Safety

Documentation

The brochure covers the 1061 Lithium family, so it shows both the 1,500 lb 1061 Lithium on this page and the 2,000 lb 1061-HD Lithium. Ask us if you want the specification sheet for one model on its own.

Key safety systems

  • Operator controlled horn at 68 dB
  • Emergency belly button stop switch on the control head
  • Dead man operation brings the unit to a controlled stop when the operator lets go
  • Automatic holding brake prevents the cart from moving on inclines when parked
  • Electromagnetic parking brake holds the tugger where you leave it
  • Visual and audible battery indicator so a pack is swapped before it runs flat
  • Puncture proof non-marking drive wheel, IP 42 body with an IP 54 controller

Why buy the Pony Express 1061 Lithium from us?

  • We are an authorized EK Tech dealer and we confirm every Pony Express 1061 Lithium configuration directly with the factory engineering team in Germantown Wisconsin
  • One point of contact from quote through delivery, including dock and liftgate coordination on freight items
  • We will price match documented dealer quotes on comparable EK Tech equipment
  • US based phone support before and after the sale, with access to EKT parts for the life of the equipment
  • We work out how many battery packs and chargers your shift pattern actually needs before you buy, so nobody is waiting on a charger at 2 in the morning
  • Our phones are answered by real people during all business hours, even on weekends

Is EK Tech a Good Brand?

Electro Kinetic Technologies, known as EK Tech, designs and builds its ergonomic material handling equipment in Germantown Wisconsin. The company specializes in motorized carts, electric tuggers and lift carts that remove the push, pull and lift forces behind most workplace musculoskeletal injuries, and it is a member company of MHI, the largest material handling industry association in the US. EK Tech equipment is in service at hospitals, pharmaceutical clean rooms, aerospace lines and NASA jet engine service teams. Buying a Pony Express 1061 Lithium means buying a US built product from a factory that will still be answering parts and support calls a decade from now.

Need Help? Contact Us

Have a question about the Pony Express 1061 Lithium? Our team is glad to help.

Call 1-888-233-5563 to speak with a real person.

Email [email protected] and we aim to reply within two business hours.

Reach us through our contact form.

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