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  • 7500 lbCapacity
  • 70Ah AGMBattery
  • 7,500 lbTowing

Pony Express 1065-XHD Electric Powered Tugger for Loads up to 7500 lbs

  • AvailabilityThis model is not currently in production. Electro Kinetic Technologies expects new units in the first quarter of 2027. Please call 1-888-233-5563 or email us at [email protected] to reserve an early build slot or find a comparable unit that ships sooner.
  • BrandEK Tech
  • ModelPony Express 1065-XHD
$8,949Was $10,369Save $1,420
Free shipping does not apply to this productWe quote shipping to your address when you call
Zero taxNo sales tax added
  • Made in USA
  • Custom Builds
Ratings as of Oct 2026

Call to order

We confirm your build, price and delivery on the call

1-888-233-5563

Options & Upgrades

Pintle with ball hitch (+$289)
Pintle hook coupler (+$139)
Hitch with quick ½” release pin (+$205)
Ball hitch (+$217)
Manual round bar hitch (+$342)
Double hole hitch for pin connections (+$217)
Ring coupler for mounting on cart (+$249)
Product total
Options total
Grand total

Specifications

Performance
Weight capacity7500 lbs. on flat surface
Max incline30° with de-rated load capacity
Variable speed range0 to 1.5 mph low setting, 0 to 3.0 mph high setting
Battery70 Ah, AGM
ChargerInternal, 120/240 VAC, 47-63 Hz, UL, cUL, CE
Range8 hours of operation
Charging timeApproximately 4 hours
Parking brakeElectromagnetic
Noise level< 65 dBA, 115 dB horn for industrial applications
Ingress protectionIP 42, Controller IP 54
ControllerDead man operation. Unit comes to a controlled stop when operator removes hands from controls
Size & Build
Length25"
Width24"
ChassisWelded steel with powder coated finish
Drive wheelPuncture proof, non-marking
Operating temperature0° C to +40° C
Charging temperature-23° C to +60° C
Other safety proceduresEmergency belly button stop switch, Power on, Hi/Low speed switches
Shipping dimensions (L x W x H)48" x 40" x 60"
Shipping weight800 lbs

Overview

Rear view of the Pony Express 1065 Electric Powered Tugger with sturdy metal frame, wide stance, and heavy-duty tires.

With its 7,500 lb towing capacity and high-torque 24V motor, the Pony Express 1065-XHD is built to handle the heaviest loads in manufacturing, warehouses, hospitals, and industrial facilities.

Key Features

  • Same 25 by 24 inch body as the 1065 while towing the most of any 24V DC Pony Express
  • Automatic holding brake parks the load on an incline, with a de rated pull on a 30 degree grade
  • Recharges in about 4 hours from the onboard UL listed charger on any 120 or 240 VAC outlet
  • Noise level under 65 dBA with a 115 dB horn option for loud floors
  • Belly button emergency stop and dead man thumb wheel stop the load the moment hands leave the handle
  • Foam filled puncture proof tires never go flat and leave no marks on finished floors
  • Wide range of hitch options tows different cart styles on one tugger
  • Welded powder coated steel frame built in the USA with a 2 year frame and motor warranty

Safety and Control

Dual speed settings, regenerative braking, and an emergency stop keep operators in control, while non-marking tires ensure smooth and safe operation indoors.

Built to Last

Made in the USA with a steel welded frame and foam-filled tires, the 1065-XHD is engineered for reliability in tough work environments.

Versatile Towing

Multiple hitch options allow this tugger to adapt to a wide variety of carts, making it a flexible solution across industries.

Warranty

The Pony Express 1065-XHD Electric Tugger includes a 2-year warranty on the frame and motor, ensuring dependable long-term performance.

The 1065-XHD is the middle of the Pony Express line, rated to move 7,500 lb of rolling load behind a single walking operator, which covers most carts, dollies, and wheeled racks you find on a warehouse or hospital floor. If your heaviest loads run past what this model handles, step up to a pedestrian tugger that pulls up to 25,000 lb and compare drawbar pull, battery runtime, and hitch options side by side before you decide. Sizing the tugger to your actual load weight matters more than buying the biggest unit, since an oversized machine costs more upfront and is harder to maneuver in tight aisles.

Video

Pony Express 1065-XHD Electric Powered Tugger for Loads up to 7500 lbs video

A boxed scooter on a pallet at the curb, lowered from a truck

Shipping

  • Freightdelivered by truck
  • Quotedby phone for your address
  • Check firstthen sign
A smiling woman talking on the phone at her kitchen table

Warranty

How long does the warranty on Pony Express 1065-XHD Electric Powered Tugger? What’s included/excluded from the warranty?

The Pony Express 1065-XHD Electric Powered Tugger comes with a 2-year warranty on the frame and motor. It doesn't cover service/transportation costs, normal wear items, damage from misuse, unauthorized work or modifications, and outdoor use. Shipping damage and incidental damages are also not covered. Warranty only valid for original buyer with a sales receipt. Any warranty changes need approval from Electro Kinetic Technologies, LLC.

Warranty policy

Why HDM

Talk to a real expert1-888-233-5563

Real people answer, business hours and weekends. If the line is busy, we call you back.

  • We know the makers

    Direct relationships with the makers speed up warranty and technical answers.

  • We stay with you after the sale

    Phone help first, and a technician if a shipping or product issue needs one.

  • A range we would buy ourselves

    Only heavy duty models we would recommend.

What is the Pony Express 1065-XHD used for?

The 1065-XHD is a walk behind electric tugger that moves up to 7,500 lb of rolling load behind a single operator. That covers most carts, dollies and wheeled racks on a warehouse, hospital or manufacturing floor. A wide range of hitch options lets one tugger pull different cart styles.

How much weight can the 1065-XHD tow?

The 1065-XHD is rated to tow 7,500 lb on a flat surface. It can climb inclines up to 30 degrees, but the load it can handle on a slope is lower. Size it for your heaviest loaded cart and the steepest ramp on the route, not the average load, since floor condition and slope both cut usable capacity.

What is the difference between the 1065-XHD and the 1065?

The 1065-XHD uses the same 25 by 24 in body as the 1065 but tows 7,500 lb instead of 5,000 lb, the most of any 24V DC Pony Express. Both use a 70 Ah AGM battery with the same speeds and charger. For loads past 7,500 lb, EK Tech also builds a pedestrian tugger that pulls up to 25,000 lb.

How long does the 1065-XHD battery last and how is it charged?

The 70 Ah AGM battery gives up to 8 hours of operation. The charger is built in and plugs into any 120 or 240 VAC outlet, and a full recharge takes about 4 hours. The charger carries UL, cUL and CE listings.

How fast does the 1065-XHD go, and what stops it safely?

Speed is variable from 0 to 1.5 mph in the low setting and 0 to 3 mph in the high setting, forward and reverse. The dead man thumb wheel brings the unit to a controlled stop when the operator lets go, a belly button emergency stop protects the operator, and an electromagnetic brake parks the load on an incline.

Can the 1065-XHD work in cold areas or on finished floors?

It is rated to operate from 0 to 40 C, which is 32 to 104 F, so it is not rated for spaces below freezing. The machine carries an IP42 rating and the controller IP54 against dust and splashes. The foam filled drive tire is puncture proof and non marking, so it will not flatten or scuff finished floors.

How big is the 1065-XHD and how does it arrive?

The tugger body is 25 in long and 24 in wide, a compact footprint for a machine rated to tow 7,500 lb. It ships packed in a 48 by 40 by 60 in crate at about 800 lb, so plan for a way to unload it at your dock.

Do operators need training to use an electric tugger?

Plan on it. OSHA rule 1910.178 covers tractors, motorized hand trucks and other powered industrial trucks, and it requires that only trained and authorized operators use them. Your facility decides how that applies to your team. At minimum, walk each operator through the dead man throttle, the emergency stop and the speed switch before the first run.

Where is the Pony Express 1065-XHD made?

It is built in the USA by EK Tech, with a welded steel frame in a powder coated finish.

How is my cart delivered?

It ships by freight truck. Call 1-888-233-5563 and we quote shipping to your address before you order.

How do I order?

Call 1-888-233-5563. We confirm the build, the price and the delivery with you and place the order on the phone.

Can I talk to someone before I buy?

Yes. Call 1-888-233-5563. Real people answer, business hours and weekends.

Call to order$8,949

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Pony Express 1065-XHD Electric Powered Tugger for Loads up to 7500 lbs

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